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A cog railway, pens and rails railway, rack-and-pinion railway or rack railway is a railway with a toothed rack rail, usually between the running rails. The trains are fitted with one or more cog wheels or pinions that mesh with this rack rail. This allows the trains to operate on steep gradients.

Most rack railways are mountain railways, although a few are transit railways or tramways built to overcome a steep gradient in an urban environment.

The first cog railway was the Middleton Railway between Middleton and Leeds in West Yorkshire, England, UK, where the first commercial steam locomotive, Salamanca, ran in 1812. This used a rack and pinion system designed and patented in 1811 by John Blenkinsop.^[1]

The first mountain cog railway was the Mount Washington Cog Railway in the US state of New Hampshire, which carried its first fare-paying passengers in 1868 and reached the summit of Mount Washington in 1869. The first mountain rack railway in Europe was the Vitznau-Rigi-Bahn on Mount Rigi in Switzerland, which opened in 1871. Both lines are still running.

A rack railway provides a quick and relatively cheap solution to a mountain barrier that is too difficult to overcome in the short term. Once the rack railway is open and carrying some traffic, construction of a properly graded railway can be done at leisure. A number of rack railways have this temporary characteristic. ^{[citation needed]} The latest locomotives on the Schneeberg line came from Hunslet-barclay of Kilmarnock, Scotland about 2004. Three battery/ electric locomotives in all were supplied to replace the aging steam equipment.

A number of different rack systems have been developed. Today, the majority of rack railways use the Abt system.

Thinking that the friction of metal wheels on metal rails would be too low, John Blenkinsop built his locomotives for the Middleton Railway in 1812 with a 20 teeth, three feet diameter cog wheel (pinion) on the left side that engaged in rack teeth (two teeth per foot) on the outer side of the rail, the metal "fishbelly" edge-rail with its side rack being cast all in one piece, in three feet (one yard) lengths.

All other rack systems place the rack rail halfway between the running rails.

George Stephenson grouped the steep gradients on either side of Rainhill and from Liverpool down to the wharfs, just in case cable haulage was necessary. In the event, only the wharf line needed cable haulage for a few decades.

The first successful rack railway in the US was the Mount Washington Cog Railway, developed by Sylvester Marsh. Marsh developed and tested his rack system and on 10 September 1861 he was issued a US patent for his invention. The Mount Washington railway opened in 1869, using Marsh's central rack which employed parallel wrought iron angle bars, connected by regularly spaced pins. The pinion wheels on the locomotives had deep teeth that ensure that at least two teeth are engaged with the rack at all times - this measure helps reduce the possibility of the pinions riding up and out of the rack.^[1]

The Riggenbach rack system was invented by Niklaus Riggenbach working at about the same time as, but independently from Marsh. Riggenbach was granted a French patent in 1863 based on a working model which he used to interest potential Swiss backers. During this time, the Swiss Consul to the United States visited Marsh's Mount Washington Cog Railway and reported back with enthusiasm to the Swiss government. Eager to boost tourism in Switzerland, the government commissioned Riggenbach to build a rack railway up Rigi Mountain. Following the construction of a prototype locomotive and test track in a quarry near Berne, the Vitznau-Rigi-Bahn opened on 22 May 1871.^[1]

The Riggenbach system is similar in design to the Marsh system. It uses a ladder rack, formed of steel plates or channels connected by round or square rods at regular intervals. The Riggenbach system suffers from the problem that its fixed ladder rack is more complex and expensive to build than the other systems.

Following the success of the Vitznau-Rigi-Bahn, Riggenbach established the Maschinenfabrik der Internationalen Gesellschaft für Bergbahnen (IGB) - a company that produced rack locomotives to his design.^[1]

The Strub rack system was invented by Emil Strub in 1896. It uses a rolled flat-bottom rail with rack teeth machined into the head approximately 100 mm apart. Safety jaws fitted to the locomotive engage with the underside of the head to prevent derailments.^[1]

The best-known use of the Strub system is on the Jungfraubahn in Switzerland.^[1] It is the simplest rack system to maintain and has become increasingly popular ^{[citation needed]}.

The Abt system was devised by Roman Abt, a Swiss locomotive engineer. Abt worked for Riggenbach at his works in Olten and later at his IGB rack locomotive company. In 1885 he founded his own civil engineering company.^[1]

During the early 1880s, Abt worked to devise an improved rack system that overcame the limitations of the Riggenbach system. In particular, the Riggenbach rack was expensive to manufacture and maintain and the switches were complex. In 1882 Abt designed a new rack using solid bars with vertical teeth machined into them. Two or three of these bars are mounted centrally between the rails, with the teeth offset. The use of multiple bars with offset teeth ensures that the pinions on the locomotive driving wheels are constantly engaged with the rack. The Abt system is cheaper to build than the Riggenbach because it requires a lower weight of rack over a given length. However the Riggenbach system exhibits greater wear resistance than the Abt.^[1]

The first use of the Abt system was on the Harzbahn in Germany which opened in 1885.^[1]

The pinion wheels can be mounted on the same axle as the rail wheels (as in the picture at right), or driven separately. The steam locomotives on the Mount Lyell Mining and Railway Company had separate cylinders driving the pinion wheel.

The Locher rack system, invented by Eduard Locher, has gear teeth cut in the sides rather than the top of the rail, engaged by two cog wheels on the locomotive. This system allows use on steeper grades than the other systems, whose teeth could jump out of the rack. It is used on the Pilatus Railway.

Locher set out to design a rack system that could be used on gradients as steep as 1 in 2 (50%). The Abt system - the most common rack system in Switzerland at the time - was limited to a maximum gradient of 1 in 4 (25%). Locher showed that on steeper grade, the Abt system was prone to the driving pinion over-riding the rack causing potentially catastrophic derailments, as predicted by Dr. Abt. To overcome this problem and allow a rack line up the steep sides of Mt. Pilatus, Locher developed a rack system where the rack is a flat bar with symmetrical, horizontal teeth. Horizontal pinions engage the centrally-mounted bar, both driving the locomotive and keeping it centered on the track.

This system provides very stable attachment to the track, also protecting the car from toppling over even under the severest cross winds. Such gears are also capable to lead the car, so even flanges on running wheels are optional. The biggest shortcoming of the system seems that the ordinary railway switch is not possible and a transfer table or other complex device must be used where it is needed to branch the track.

Following tests, the Locher system was deployed on the Pilatus Railway which opened in 1889. No other public railway uses the Locher system, although some European coal mines use a similar system on steeply graded underground lines.^[1]

The Lamella system (also known as the Von Roll system) was developed by the Von Roll company after the rolled steel rails used in the Strub system became unavailable. It is formed from a single blade cut in a similar fashion to the Abt system but typically wider than a single Abt bar. The Lamella rack can be used by locomotives designed for use on the Riggenbach or the Strub systems and some railways use rack from multiple systems. The St. Gallen Gais Appenzell Railway in Switzerland has sections of Riggenbach, Strub and Lamella rack.^[1]

Most of the rack railways built from the late 20th century onwards have used the Lamella system.^[1]

Rack-and-adhesion systems use the cog drive only on the steepest sections and elsewhere operate as a regular railway. Others, the steeper ones, are rack-only. On the latter type, the locomotives' wheels are generally free-wheeling and despite appearances do not contribute to driving the train. In this case the racks continue also in the horizontal parts, if any.

The Fell mountain railway system is not strictly speaking a rack railway since there are no cogs with teeth. Rather, this system uses a smooth raised centre rail between the two running rails on steep lines which is gripped on both sides to improve friction. Trains are propelled by wheels or braked by shoes pressed horizontally onto the centre rail, as well as by means of the normal running wheels.

Rack railway switches are as varied as rack railway technologies, for optional rack lines such as the Zentralbahn in Switzerland and the West Coast Wilderness Railway in Tasmania it is convenient to only use switches on sections flat enough for adhesion (for example, on a pass summit). Other systems which rely on the rack for driving (with the conventional rail wheels undriven) such as the Dolderbahn in Zurich, Štrbské Pleso in Slovakia and the Schynige Platte rack railway instead must switch the rack rail. The Dolderbahn switch works by bending all three rails, an operation that is performed every trip as the two trains pass in the middle. The Štrbské Pleso and Schynige Platte Straub rack system instead relies on a complex set of moving points which assemble the rack in the traversed direction and simultaneously clear the crossed direction conventional rails.

Originally almost all cog railways were powered by steam locomotives. The steam locomotive needs to be extensively modified to work effectively in this environment. Unlike a diesel locomotive or electric locomotive, the steam locomotive only works when its powerplant (the boiler, in this case) is fairly level. The locomotive boiler requires water to cover the boiler tubes and firebox sheets at all times, particularly the crown sheet, the metal top of the firebox. If this is not covered with water, the heat of the fire will soften it enough to give way under the boiler pressure, leading to a catastrophic failure.

On rack systems with extreme gradients, the boiler, cab and general superstructure of the locomotive are tilted forward relative to the wheels so that they are more or less horizontal when on the steeply graded track. These locomotives often cannot function on level track, and so the entire line, including maintenance shops, must be laid on a gradient. This is one of the reasons why rack railways were among the first to be electrified and most of today's rack railways are electrically powered. In some cases, the vertical boiler can be used that is less sensitive for the track gradient.

On a rack-only railroad locomotives always push their passenger cars for safety reasons since the locomotive is fitted with powerful brakes, often including hooks or clamps that grip the rack rail solidly. Some locomotives are fitted with automatic brakes that apply if the speed gets too high, preventing runaways. Often there is no coupler between locomotive and train since gravity will always push the passenger car down against the locomotive. Electrically powered vehicles often have electromagnetic track brakes as well.

The maximum speed of trains operating on a cog railway is generally very low, about 25 km/h ^{[citation needed]}.

See also list of mountain railways

This list is incomplete; you can help by adding missing items. (August 2008)

• Transandine Railway between Mendoza and Santa Rosa de Los Andes, Chile, see Chile below.

• West Coast Wilderness Railway in Tasmania, originally opened in 1896 to service the Mount Lyell copper mine and closed and completely removed in 1960s. Rebuilt and re-opened for tourists in 2003. Uses the Abt rack system.
• Mt Morgan Rack Railway on Mount Morgan - rack system existed until 1952 when the line was deviated.
• Ellalong Colliery - underground Lamella system installed in 1984
• Skitube Alpine Railway - in the Snowy Mountains, opened in 1987
• Blue Mountains sewerage project - temporary 2 ft (610 mm) gauge construction railway, 1995

• Achenseebahn, Tyrol
• Erzbergbahn, Styria
• Gaisbergbahn, Gaisberg (1887 - 1928)
• Kahlenbergbahn, Kahlenberg, Döbling, Vienna
• Schafbergbahn, Upper Austria
• Schneebergbahn, Lower Austria

• Rio Mulatos-Potosí line

• Corcovado Rack Railway
• The Estrada de Ferro Santos-Jundiaí which became part of Rede Ferroviária Federal Sociedade Anônima (RFFSA) 1957-1997, now owned by MRS Logística
• Teresopolis and Petropolis railways, both out of service, near Rio de Janeiro. More on German page!

• Ferrocarill Arica La Paz, Arica–La Paz
• The Transandine Railway, Santa Rosa de Los Andes - Mendoza, Argentina The rebuild will be adhesion only and use a base tunnel. ^{[2] [3]}

• Lengue gorge. ^[4]

• Cog railway Tanvald-Harrachov

• Lyon Metro Line C
• Mont Blanc Tramway
• Montenvers Railway
• Petit train de la Rhune

• Drachenfels Railway
• Harzbahn
  • Rübelandbahn
• Höllentalbahn (adhesion only since 1933)
• Murg Valley Railway (adhesion only since 1926)
• Oberweißbacher Bergbahn
• Schwarza Valley Railway
• Stuttgart Rack Railway, Stuttgart
• Wendelstein Railway
• Zugspitze Railway

• Diakofto Kalavrita Railway

• Fogaskerekű Vasút in Budapest, Hungary is a kind of cog-wheel tram in the hilly Buda part of the city.

• A railway in Aceh - no longer in operation but will be reconstructed.
• Bedono - still in operation as a tourist line using steam locomotives.

• Nilgiri Mountain Railway, in the Indian state of Tamil Nadu is also a World Heritage Site. Runs twice a day using a steam powered locomotive.

• Vesuvius Funicular (1880-1944; originally built as a funicular and then changed to a rack railway. It was the only railway climbing an active volcano. It was destroyed various times by Vesuvius eruptions. With its last destruction in 1944, it was never built again. It is famous worldwide as a result of the song Funiculì Funiculà written about it)
• Opicina Tramway (1902–1928; rack replaced with a funicular section)
• Rittnerbahn (rack section closed)
• Superga Rack Railway
• Principe-Granarolo
• S.Ellero - Saltino (1892-1922; it was the first rack railway built in Italy)
• Lagonegro-Castrovillari-Spezzano Albanese of Ferrovie Calabro Lucane (1915-1978; it consisted in a series of separated lines which had to been unified into a single one but the project was never completed)
• Vibo Valentia-Mileto of Ferrovie Calabro Lucane (1917-1966; it was a local rack railway localized in south Italy)
• Rocchette-Asiago (1910-1958; it was the highest italian rack railway)
• Catanzaro Città - Catanzaro Sala of Ferrovie della Calabria (Actually on service; it connects the city of Catanzaro to interurban zone of Sara)
• Paola-Cosenza of Ferrovie dello Stato (1915-1987; it was replaced by a tunnel)
• Volterra Saline Pomarance-Volterra of Ferrovie dello Stato (1863-1958; it was part of a railway which connect Cecina to Volterra. Downstream line is actually on service)
• Dittaino-Leonforte of Ferrovie dello Stato (1918-1959; it was located on the island of Sicily)
• Dittaino-Piazza Armerina of Ferrovie dello Stato (1912-1971; it was dismissed after a series of landslides which damaged some parts of the line)
• Lercara Bassa-Filaga-Palazzo Adriano-Magazzolo of Ferrovie dello Stato (1924-1959; it was used for mining and workers transports in Sicily )
• Agrigento-Naro-Licata (1911-1960; it was used to transport sulfur extracted from mines located on the island of Sicily)

• Ikawa Line, Oigawa Railway
• Usui Pass was the first rack and pinion line in Japan, on the Shin-Etsu Line of the then Japanese National Railway. It was replaced in 1963 by a new parallel adhesion line, themselve replaced by the Nagano Shinkansen line for the Nagano olympic games.

• A rack railway used to exist on the climb from Beirut to Syria, gauge 1,050 mm (3 ft 5+11⁄32 in).

• Large ships are guided through the Panama Canal Locks by electric locomotives known as mulas (mules), running on rack rails on the lock walls rather than proceeding under their own power. The new locks, approved in 2006, will use tugs.

• Štrbské Pleso - Štrba rack railway
• Brezno - Tisovec rack railway

• Montserrat Rack Railway
• Vall de Núria Rack Railway

• Appenzeller Bahnen , also owning (after merger) Rorschach-Heiden-Bahn, Rorschach to Heiden and Bergbahn Rheineck-Walzenhausen (RhW)
• Berner Oberland Bahn, also owning Schynige Platte Railway
• Brienz Rothorn Bahn
• Dampfbahn Furka-Bergstrecke (DFB)
• Dolderbahn (Db)
• Gornergratbahn (owned by BVZ Holding and managed by MGB)
• Jungfraubahn holding company comprising Jungfraubahn and Wengernalpbahn - the longest continuous rack railway in the world
• Matterhorn-Gotthard Railway (MGB) (former Furka-Oberalp-Bahn and Brig-Visp-Zermatt Railway)
• Monte Generoso Railway
• Pilatus Railway
• Rigi-Bahnen (Arth-Rigi and Vitznau-Rigi railways)
• Transports de Martigny et Régions (TMR), comprising Chemin de Fer de Martigny au Châtelard (MC)
• Transports Montreux-Vevey-Riviera (MVR), owning Chemin de fer Montreux-Glion-Rochers-de-Naye and Blonay - Les Pléiades
• Transports Publics du Chablais (TPC), owning (after merger) Chemin de fer Aigle-Leysin, Chemin de fer Aigle-Ollon-Monthey-Champéry and Chemin de fer Bex-Villars-Bretaye
• Zentralbahn (Zb) (former Swiss Federal Railway's Brünigbahn and Luzern-Stans-Engelberg-Bahn)

• List of railway companies in Switzerland
• Zahnradbahnen

• Snowdon Mountain Railway

• Manitou and Pike's Peak Railway. Pikes Peak, Colorado. Uses Swiss made Diesel Electric railcars 1 to 2 car trains.
• Mount Washington Cog Railway. Bretton Woods, New Hampshire. Bio Diesel & live steam cog train operations.
• Quincy and Torch Lake Cog Railway ^[5], cog rail tram opened in 1997. Hancock, Michigan.

The Culdee Fell Railway is a fictional cog railway on the Island of Sodor in The Railway Series by Rev. W. Awdry. Its operation, locomotives and history are at least in part based on the Snowdon Mountain Railway. It is featured in the book Mountain Engines.

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• Fell railway (friction wheels)
• Funicular
• Hillclimbing (railway)
• History of rail transport in Great Britain to 1830

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• Mountain railway
• Rack and pinion
• Railroad switch
• Slippery rail

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Wikimedia Commons has media related to Cog railway.

• Liste der Zahnradbahnen Template:De icon
• RAIL-INFO SWITZERLAND
• Mount Washington Railway Company